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| Section | Objectives |
|---|---|
| Topic 1: Field Failure Analysis | - Failure investigation and root cause analysis - Corrective actions and FRACAS |
| Topic 2: Reliability Management & Fundamentals | - Interrelationship of safety, quality and reliability - Ethics and performance monitoring - Reliability principles and leadership foundations - Role and responsibilities in product lifecycle |
| Topic 3: Reliability Information Systems | - Reporting and data quality - Data management and reliability databases |
| Topic 4: Maintainability & Availability | - Maintainability concepts and metrics - Preventive & corrective maintenance analysis |
| Topic 5: Reliability Testing & Modeling | - Reliability prediction and modeling - Test planning and accelerated life testing - Stress screening & qualification testing |
| Topic 6: Probability & Statistics for Reliability | - Probability distributions and functions - Confidence intervals & regression - Basic probability concepts - Sampling plans and statistical analysis |
| Topic 7: Reliability in Design & Development | - Design for reliability - Human factors in reliability - Fault Tree Analysis (FTA) & FMEA |
1. In general, one should select the highest component parameter ratings feasible so that:
I. Failure rates may be minimized.
II. Probability of secondary failure is minimized.
III. Safety margins are offered against unforeseen transients.
Response:
A) I only
B) I, II and III
C) I and II only
D) I and III only
2. Which of the following techniques would you use to determine the cost effectiveness of a new production machine, amortized over 5 years of expected useful life ? Current warranty costs are $50,000/year for this production line.
The new machine plus associated costs will require a $150,000 investment, but warranty costs are projected to drop to $30,000/year. Consider that administrative overhead is 25%, the profit coefficient is 8%, and present worth is subject to 5% discounting.
Response:
A) Discounted net return analysis.
B) Summed costs comparison.
C) Return on investment analysis
D) Single payment compound amount factor analysis.
3. A component has a strength of 8000 psi and a standard deviation of 1200 psi. It needs to withstand a load with a mean value of 5000 psi and a standard deviation of 500 psi. Both strength and load are normally distributed.
What is the probability of failure for the component?
Response:
A) 0.0174
B) 0.0059
C) 0.0104
D) 0.0014
4. A comprehensive failure analysis and corrective action feedback loop must determine:
I. What failed.
II. How it failed.
III. Why it failed.
Response:
A) I only
B) I, II and III
C) II and III only
D) I and II only
5. What is this system's reliability at 3000 hours?
MTBFs for the components are :
A = 2500 hours B = 3700 hours C = 2000 hours D = 4000 hours.
Response:
A) 0.014
B) 0.029
C) 0.017
D) 0.047
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: A | Question # 3 Answer: C | Question # 4 Answer: B | Question # 5 Answer: A |
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